Seaway Printing in Wisconsin has doubled its production capacity and increased automation by investing heavily in HEIDELBERG technology, including the first Plate to Unit fully automatic plate logistics system installed in the U.S. The company now operates three Speedmaster XL 106 presses, highly automated Suprasetter CtP systems, and Push to Stop Stahlfolder TH-P machines with robotic StackStar P stacking systems, achieving a 20% productivity increase and an OEE of 70%. Seaway’s commitment to cutting-edge automation has enabled it to maintain 15-20% annual growth, overcome labor shortages, and attract younger talent drawn to advanced manufacturing. Continuing its partnership with HEIDELBERG, Seaway remains focused on boosting efficiency and staying highly competitive in the evolving print market. “Ongoing investment in automated technology is essential for staying competitive in the market and achieving our growth and profitability goals. Without it, reaching our productivity targets – particularly for the short-run work that has become our specialty – wouldn’t be possible,” says Seaway President Kevin Heslin.
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